What Makes CVT Series High Current Connectors Stand Out
In industrial environments where equipment moves, changes, and cycles constantly, the connectors that tie it all together face relentless demands. Frequent connection and disconnection—sometimes hundreds of times a day—wears down ordinary connectors. Contacts lose tension. Housings crack. Downtime becomes a recurring expense.
That‘s why Hyper designed the CVT Series High Current Plugs & Sockets with the push & pull system. Built for applications where connectors have to frequently be connected and disconnected, either by hand or automatically, the CVT Series delivers the durability and reliability that demanding industrial operations require.
From ports and docks to mines and steel mills, the CVT Series is engineered to perform in harsh environments. With IP66 protection, marine-grade aluminum housing, currents up to 420A, and voltages up to 1000V, this is a connector series built to last.
Built for connect-disconnect cycles
Not every connector is designed for constant use. The CVT Series is.
Push & pull — connect fast, disconnect faster
The CVT Series features a push & pull system that makes connection and disconnection fast, intuitive, and reliable. Whether an operator is connecting by hand or the connection is made automatically, the system ensures secure engagement every time. This is critical in applications where connectors are cycled multiple times per shift—the push & pull mechanism reduces wear on both the connector and the operator.
IP66 — sealed against dust and jets
With an IP rating up to IP66, the CVT Series provides complete protection against dust and powerful water jets. On a dock exposed to salt spray, in a mine with constant dust, or on a steel mill floor with coolant spray, this level of protection ensures the connector performs when it matters.
Marine-grade aluminum — built for salt and grit
The standard finish is marine-grade aluminium ISO 3522, with hardware in stainless steel. This isn‘t standard aluminum that corrodes in salt air or industrial atmospheres. It‘s marine-grade—the same material used in shipbuilding—engineered to withstand the most corrosive environments. Stainless steel hardware ensures that fasteners don‘t seize, making maintenance and replacement straightforward.
Power specs for the real world
The CVT Series is built to handle the power and environmental conditions that industrial applications demand.
200A to 420A — power for heavy equipment
The CVT Series offers a wide range of current ratings, covering applications from 200A up to 420A. Whether you‘re powering heavy equipment on a mine site or connecting portable machinery at a port, there‘s a CVT Series configuration for your application.
1000V DC ready
With a maximum voltage of 1000V, the CVT Series is suitable for high-voltage DC applications common in mining, material handling, and heavy industrial equipment. The insulation and contact design ensure safe, reliable performance at these elevated voltages.
Works with the cables you already use
All cable terminals suit cables of class 5, IEC 60228. This means the CVT Series works with the flexible, fine-stranded cables commonly used in industrial applications where cables need to bend and move. You don‘t need special cables—the CVT Series is designed for the cables you already use.
Configurations for almost any install
The CVT Series offers a wide range of configurations, custom features and numerous interlocking designs. From panel-mounted sockets to mobile plugs, from simple connectors to interlocked metal enclosures, the CVT Series can be configured to meet your specific installation and safety requirements. For applications requiring additional safety, interlocked designs prevent disconnection under load.
Below is a reference for available CVT Series specifications:
| Specification | Details |
|---|---|
| Current Range | 200A – 420A |
| Maximum Voltage | 1000V |
| IP Rating | Up to IP66 |
| Housing Material | Marine-grade aluminium ISO 3522 |
| Hardware | Stainless steel |
| Cable Compatibility | Class 5, IEC 60228 |
| Connection System | Push & Pull |
| Typical Applications | Ports, mines, tunnels, steel mills, docks |
| Configurations | Extensive range with interlocked designs available |
Quality, flexibility, and support
Beyond the product itself, Hyper provides the procurement flexibility and support that industrial buyers need.
Inspected before it ships
Hyper introduces advanced equipment and technology, and conducts strict quality control at every stage of production. Every connector is inspected before it leaves the factory. Every contact is tested. The result is consistent quality that you can rely on.
One connector or a hundred — your call
There is no requirement on quantity; orders of any quantity are accepted. Whether you need a single replacement connector or a facility-wide deployment, Hyper accommodates your needs without forcing you to overcommit to inventory.
Custom builds — we do that too
Hyper provides OEM service, designing and providing customized products for customer needs. From custom configurations to specific requirements, the CVT Series can be tailored to your application.
Factory direct, delivered on time
Factory direct sales eliminate intermediate links, providing competitive prices. Products are delivered in time according to your requirements after quality inspection. You get the quality you need at a price that makes sense, delivered when you need it.
Quick answers about CVT Series
Q: What‘s different about CVT?
A: The CVT Series features a push & pull system designed specifically for applications where connectors have to be frequently connected and disconnected, either by hand or automatically. The marine-grade aluminum housing with stainless steel hardware, IP66 protection, and extensive configuration options make it a versatile and durable choice for harsh industrial environments including ports, mines, steel mills, and docks.
Q: What are the specs at a glance?
A: The CVT Series offers currents up to 420A, maximum voltage of 1000V, IP rating up to IP66, marine-grade aluminium ISO 3522 housing with stainless steel hardware, and cable terminals suitable for class 5 cables per IEC 60228.
Q: Can we get custom or small orders?
A: Yes. Hyper provides OEM service to design and provide customized products for customer needs. There is no minimum order quantity—orders of any quantity are accepted. Factory direct pricing and timely delivery are also available.
Ready to specify CVT Series connectors for your industrial application? Contact Hyper for product information, samples, or a quote. Share your current amperage, voltage, and connection frequency—their team can recommend the right CVT Series configuration for your specific requirements.
